Labeling Machinery Information
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these articles about labeling and machinery.
What is an Automatic Labeling Machine?
No matter how good the labeling system is that
you purchase, human assistance will be needed
for certain applications.
Components of a Labeling System
A labeling system will include several different
components, many of which are explained
What is a Stepping Motor?
A stepping motor changes electrical power into
torque through the use of an electromechanical
device.
Servo
Motors
For labeling systems that have incredibly high
production speeds, hundreds of bottles per
minute for example, a servo motor will be the
right tool.
Conveyor or "Product Transport"
Every labeling system needs to work in
conjunction with a method to move the product to
be labeled through the system.
Gear Motors
The two most common type of gear motors used in
automatic labeling systems are alternating
current (A.C.) and direct current (D.C.). Even
though there are several other types of gear
motors available we will discuss just those that
most readily apply to labeling systems.
Generator Systems
You can create a voltage that increases in
response to motor rpm through the use of a small
generator mounted on the motor shaft.
Encoders
How encoders can be used to assist in the
labeling system use.
High Frequency Response Encoders
You get increased accuracy with high frequency
response encoders as they offer up to 360 pulses
per motor revolution
Fully Integrated Control System
With just a few touches of a button you have let
the controls do all the work to obtain perfect
product spacing, sensitivity settings, and label
positioning.
More on Controls
Your job should be made simple, consistent and
accurate by your control system. For this to be
true, the best machines out there are produced
using the finest components, including
Non
Integrated Control System
Following is an example of the set up procedures
for using a common non integrated control system
to apply wrap around labels
Fully
Integrated Control System
Not only are those 50 preprogrammed set ups
easy, but each time you need to run a new bottle
and label a self set up program will run which
will automatically optimize all your important
settings
Automatic Set Up Optimization Program
The rest of the work is done by the Self Start
routine. The routine will begin by determining
the correct number of pulses for the bottle as
it passes through the sensor.
Cost
of Fully Integrated Controls
These fully integrated controls sound great, but
are they expensive?
Types
of Labeling Equipment
Front and Back Labeling (for one side, two
sides, or even three sides) – This is for
products that can travel well through the
conveyer and need labels on one to three sides.
The bottles can be of various sides, including
oval, rectangular, round, and flat.
Label Applicators
Labels applicators are great tools to use for
times where you want to place a lot of labels,
but are not really concerned about accuracy.
Types
of Labels
Today’s technology makes it possible to print
labels on a huge variety of materials.
Bottle Taper
When labeling round bottles it is very important
to inspect your bottles for tapers. Some people
have attempted to use tapered bottles without
even knowing that they were tapered.
Accurately Determine
Production Requirements
You should figure out your production
requirements for bottles per minute (bpm) as
part of your search for the labeling system that
will be the best match for your needs.
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